Sustainable
Packaging

In the UK, waste management practices support businesses’ sustainability and environmental goals. When it comes to adopting sustainable practices, it’s crucial for brands to consider the complete product lifecycle and improved sustainability goals.

Aropack Recyclable Pouches
Recycle-Stream

What does it take to make flexible packaging sustainable?

As sustainability becomes a key driver for conscious consumers and retailers alike, brands are rethinking their packaging. Our sustainable food packaging solutions are designed to reduce environmental impact while maintaining the quality, barrier protection, and branding flexibility your product demands. From mono material flexible packaging to recyclable materials for food packaging, we make it easier to go green — without giving up performance.

The design of packaging is more critical than ever when it comes to ensuring recyclability. Recyclability is defined by two key factors: the material composition of the packaging and the availability of recycling options for those materials. Thoughtful design can significantly enhance the recyclability of packaging, making it easier to collect, sort, and recycle effectively.

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Material Composition

Choosing materials with existing recycling streams and strong end-markets ensures efficient reprocessing and reuse of recycled materials

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Role of Design

Packaging must be designed to facilitate the entire recycling process, from collection to sorting and eventual recycling

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Mono-material structure

Switching from multi-material to mono-material packaging simplifies the recycling process by eliminating the need to separate different materials.

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Harmonisation and Capacity Increase

Standardizing packaging materials and designs increases the capacity and efficiency of recycling systems.

The foundation of sustainable packaging lies in a deep understanding of the potential environmental impact across a product’s entire life cycle. We are aware of our role and responsibilities and are committed to an ongoing journey of enhancing the performance of our processes and products concerning sustainability.

Our focus is on recyclable packaging that provides optimal functionality and product protection and minimises ecological impact. We understand that there is no single path to achieving better and more sustainable solutions; it requires continuously exploring various avenues.

Optimisation

Our goal is to minimize overall packaging waste while optimizing storage and distribution efficiency, without compromising the effectiveness of the packaging

Recyclability

Our packaging is designed to minimize food waste by shifting towards a more circular economy, advocating for packaging disposal methods that are both responsible and sustainable.

Sustainable Flexible Packaging Solutions

 Compliant with both government regulations and retailer guidelines, our plastic and paper films are designed to be recyclable in regions across the UK and Europe. Compared to standard pouch constructions, our recyclable LDPE packaging maintains excellent oxygen and water vapour resistance, while our compostable packaging is entirely plastic-free.

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Recyclable Pouches
Aropack Recyclable Laminate Roll
Recyclable Films
Aropack compostable stand-up pouch with TÜV Austria certification—ideal for sustainable and eco-friendly packaging.
Compostable Packaging

Explore our sustainable packaging range

Features of Recyclable Pouch

Mono material PE/PE or PP/PP structure
Option to add high barrier EVOH barrier
Rounded corners
Gloss, matte or paper-touch finishes
Tear notches & Zipper
Product window
Laser scoring
Tear notches
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Features of Recyclable Film

Mono material laminate (PE/PE or PP/PP)
Option to add high barrier EVOH barrier
Suitable for high speed machines
Easy-peel function
Exellent clarity
Gloss, matte or paper-touch finishes
Micro-perforation
Laser scoring
Aropack Recyclable Laminate Roll

Features of Compostable Packaging

Plant based plastic-free materials
Compostable Zipper
Product window
Home or Industrial Compostable
Available as film or pouch
TUV Compost certification
Tear notches
Aropack compostable stand-up pouch with TÜV Austria certification—ideal for sustainable and eco-friendly packaging.

Features of Sustainable Packaging

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Types of Seals

Zipper, Powder Proof, Velcro, Peel Strips, Flush & slider

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Laser Scoring

Guided Opening, Great for thicker Materials

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Rounded Corners

Aesthetically Pleasing & Child Friendly!

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Handles

Side Handles, Top Handles, Euro Slots

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Perforations

Ideal For Products That Need To Breathe

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Windows

Clear & Frosted Windows Available

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High Barrier Films

Increase Shelf Life & Protect Your Product!

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Tear Notch

Easy Opening For Easy Consumption

Got questions about our sustainable packaging materials?

We’ve answered the most common technical and practical questions about our sustainable packaging options.

Mono material flexible packaging is made from a single polymer type — like PE/PE or PP/PP — rather than multilayer laminates that mix incompatible materials. This structure makes the pouch easier to recycle through existing waste streams, especially where facilities support LDPE or PP recycling. It’s a key innovation in sustainable packaging optionsthat balances performance with recyclability.

We offer PE-based and PP-based films for recyclable materials for food packaging, all suitable for direct food contact. These structures meet shelf-life and barrier needs while remaining compatible with designated recycling classes like LDPE-4 or PP-5. They’re ideal for dry goods, snacks, or food packaging pouches where circularity matters.

The key is choosing environmentally friendly packaging materials that align with your product’s shelf-life requirements. We help balance function (like barrier, seal strength, and machinability) with sustainability — offering compostable, recyclable, or downgauged packaging products as needed.

Compostable packaging breaks down under specific conditions (often in industrial composters), while recyclable structures can be reprocessed into new materials through standard recycling systems. We primarily focus on recyclable materials for food packaging as they’re more widely supported and stable in terms of barrier and shelf life.

Transitioning often requires small adjustments in filling equipment, heat sealing, or storage conditions. But we work closely with clients to ensure the new sustainable packaging materials function reliably at every stage — from production to the end customer.

Not at all. Whether you choose mono material flexible packaging or paper-based structures, we ensure high-resolution, full-colour printing. Our digital and gravure presses are optimised to perform across sustainable substrates with sharp detail and excellent shelf appeal.