Side Gusset Bag

Designed to accommodate large volumes and support heavy weights for bulk packaging.

Our side gusset bags offer cost-effective bulk packaging for various products. They are known for their unique shape, ideal for holding substantial weights. In addition, all our side gusset bags feature a K-seal at the bottom for added strength and can be customised to accommodate up to 20 kg of products.

Aropack Side Gusset Pouch
Aropack Red Side Gusset Pouch

Key Benefits of Side Gusset Packaging

While reseal zippers are not an option due to the gusset folds, reseal stickers or tin ties can be used, and valves can be added for coffee packaging. Our side gusset bags are the industry standard for bulk storage and transport, minimising the risk of product damage during transit.

Product window

Rounded corners

Valves

Laser scoring

Tear notches

Gloss or matte finishes

Cost-Effective & Lightweight

Recyclable structures available

Variable side gusset formats available

Features of Side Gusset Packaging

Explore the complete range of features built into our side gusset bags. From advanced barrier protection to custom finishes, each element is designed to enhance performance, product life, and shelf impact.

Sizes

Available in sizes ranging from 100g to 20kg.

Finish

Matt, gloss, paper touch, de-metalized, unprinted and spot finish.

Film Properties

Available with oxygen, moisture, light and puncture barriers.

Filling & Sealing

Heat sealable and suitable for hot and cold filling.

Materials

Recyclable mono materials as well as multi-layer laminates.

Printing

Digital, flexo and gravure print up to 9 colours.

Custom Features for Maximum Impact

Each side gusset pouch can be customised with:

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Sealing Options

Zipper, Peel Seal, Top Sliders, Child-Resistant, Aplix

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Laser Scoring

Effortless opening, ideal for sturdy & thicker materials

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Rounded Corners

Enhance shelf appeal, improve safety, and ease handling

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Handles

Easy to Carry: side handles, top handles, euro-slots

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Perforations

Allows airflow while maintaining breathability

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Windows

Clear or frosted windows

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High Barrier Films

Extends shelf life and keeps product safe

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Tear Notch

Easy-to-open for convenient consumption

Common Applications for Side Gusset Pouches

Our side gusset pouches are designed to meet the unique needs of industries, from food and pet food to health, beauty, and beyond.

Sports & Nutrition

Preserves the quality of products like protein powders, energy bars, and supplements, ensuring users receive optimal support for their training and performance.

Pet Food

Ensuring the nutritional integrity of items like kibble, treats, and supplements, pet owners rely on quality to provide their pets with balanced meals for well-being.

Coffee

The quality of coffee over time is heavily influenced by its packaging; hence, the role of coffee packaging is crucial in ensuring customer satisfaction.

Health & Beauty

Designed to preserve the excellence of skincare, cosmetics, and personal care essentials, ensuring you indulge in the finest products.

Confectionery

Packaging for candies, chocolates, and treats, making every moment a delightful and memorable experience.

Snacks

Our packaging for snacks and nuts are crafted to preserve freshness and crunchiness, delivering a premium taste.

Frozen Foods

Prioritising the extension of shelf life and minimising freezer burn is crucial, with the added benefit of user-friendly sealing.

Jerky

Savour the flavour with our jerky packaging, ensuring every bite is a mouthwatering experience of perfection.

Cannabis

It is essential to protect the quality of cannabis products and ensure consumers enjoy the full benefits.

Got questions about side gusset pouch packaging?

Here are some of the most common queries we get about our custom printed side gusset pouches.

Yes. Side gusset coffee packaging is a classic industry format, often used with one-way degassing valves and foil or METPET laminates to preserve aroma and freshness.

Absolutely. We offer high-barrier laminates including metalised films, aluminium foil, and EVOH layers — depending on your shelf-life and product sensitivity needs.

While both have gussets, a quad seal bag includes four corner seals for extra rigidity. Side gusset bags are sealed top and bottom, with gussets but no vertical edge seals.

Typically, side gusset bags are heat-sealed after filling, but we can add options like tin ties, reseal stickers, or hook-to-hook closures for resealability.

Yes. We offer recyclable side gusset bags using PE or PP mono-materials, maintaining print quality and barrier performance while meeting sustainability goals.

We do. A modified side gusset bag with a squared base can improve volume and shelf presentation while maintaining manufacturing efficiency.

Thanks to their brick-like shape and tight side fold when filled, side gusset bags utilise pallet space more efficiently than stand-up or flat bottom pouches — ideal for export or warehousing.