Spout pouches are a lightweight and sustainable alternative to rigid plastic or glass containers. Made from recyclable mono-material films, they use up to 90% less plastic than bottles while offering full-surface custom printing and excellent product protection. The flexible structure of spouted pouch combines durability, portability, and functionality, available with various spout diameters, cap styles, and optional carry handles for larger volumes.
At Aropack, we supply custom spout pouches designed for liquid and semi-liquid applications such as juices, sauces, purées, detergents, and household refills. Each pouch is available in a wide range of sizes and shapes to suit different filling systems and product types. We offer both digital and gravure printing, providing sharp colour definition and full surface branding for stronger shelf visibility.
Compared to rigid packaging, spout pouches are lighter, more space-efficient, and environmentally responsible. They reduce logistics costs and emissions by allowing more units per shipment and requiring up to 70% less material.
Despite their flexible form, laminated barrier films provide comparable protection to bottles and tubs, ensuring product packed stays fresh while presenting a cleaner, more modern design.
Our spout pouches are built for performance across diverse environments, from hot-fill to frozen applications. Each structure is tested for seal integrity, puncture resistance, and migration safety under UK and EU standards.
Available in sizes ranging from 100ml to 5L.
Matt, gloss, paper touch, de-metalized, unprinted and spot finish.
Available with oxygen, moisture, light and puncture barriers.
8.6 mm, 10 mm, 16 mm, 30 mm
Recyclable mono materials or multi-layer laminates.
Digital, flexo and gravure print up to 9 colours.
We understand how much impact packaging can have when it comes to reducing waste, which is why we focus on helping brands make the shift to genuinely circular, low-impact solutions. Our recyclable spout pouches are made from mono-material structures, PE or PP, allowing them to be recycled through standard UK systems like kerbside or soft-plastic return schemes. Unlike traditional multi-layer laminates, which mix different polymers, these single-material films can be processed without separation, making recycling both simpler and more effective.
Because you want a packaging partner, not just another printer. We combine solid manufacturing know-how with a genuine focus on sustainability. Every spouted pouch is tested for seal strength, migration safety and cold-chain performance before it leaves our floor. From choosing films to final artwork, we’re here to help you build packaging that works well and stands for something better.
Here are some of the most common queries we get about our custom printed spout pouches.
Spout pouches are commonly used for juices, baby food, sauces, energy gels, oils, personal care refills, and household cleaners, anything requiring controlled dispensing.
Our barrier laminates protect against oxygen, light, and moisture, extending product shelf life comparably to rigid bottles but with reduced plastic use.
We provide a range of spouts (8.5mm–21mm) with screw caps, flip-top caps, or child-resistant closures, tailored to your product flow and safety needs.
Yes. Most spout pouches include a bottom gusset or Doy-style base for upright stability during shelf display or use.
Yes. We supply spout pouches compatible with both semi-automatic and high-speed filling machines. Spouts are ultrasonically welded for leak-free performance.
We offer top-center, top-corner, or side-mounted spouts. Placement depends on your product viscosity, filling method, and user experience goals.
Yes. We offer high-barrier, heat-resistant laminates for hot-fill, steam pasteurisation, or sterilisation processes, ideal for shelf-stable sauces and baby food.
Yes. We can adjust artwork dielines to ensure critical branding remains visible even with spout placement and sealing interference.
Stand up Pouch
Flat Bottom Pouch
Compostable Packaging
Flow Wrap Film
Ovenable Films
