Recyclable Pouch

Mono material laminates for pouch applications.

Traditional flexible packaging involves the lamination of multiple layers of different plastics, creating recycling challenges and often leading to landfill disposal. Our recyclable pouches are designed in accordance with government and retailer standards and are widely recyclable across Europe, Ireland and the UK.

Crafted from a mono-material structure, such as PE/PE or PP/PP laminates, our recyclable pouches can be efficiently reprocessed into raw materials or converted into engineered fuel, offering a more sustainable alternative to landfills.

Discover more about end-of-life systems and regulations, and contact us to discuss our recyclable pouch range.

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Premade Pouches

Discover the convenience and versatility of our recyclable premade pouches, designed to protect and showcase your products with style and quality,.

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Recyclable Stand Up Pouch

Eco-friendly packaging with easy recyclability and product freshness.

Aropack-Recyclable-Quad-Seal-Pouch

Recyclable Quad Seal Pouch

Highly durable and eco-friendly packaging for various products.

Aropack-Recyclable-Flat-Sachet-Pouch

Recyclable 3-Side Seal Pouch

Eco-friendly packaging for single portions and small volumes.

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Recyclable Flat Bottom Pouch

4-panel pouch structure, combine style and sustainability.

Aropack-Recyclable-Side-Gusset-Pouch

Recyclable Side Gusset Pouch

Ideal for heavy-weight products, prioritise sustainability and practicality.

Aropack-Recyclable-Spout-Pouch

Recyclable Spout Pouch

Eco-friendly packaging for single portions and small volumes.

Aropack-Recyclable-Pouches
Recyclable Pouch
Features
Recyclable Zipper
Recyclable Valves
Rounded corners
Product window
Laser scoring
Tear notches
Gloss or matte finishes
Mono material laminate (PE/PE or PP/PP)
Added EVOH barrier on request

Full product features

Finish

Matt, gloss, paper touch, de-metalized, unprinted and spot finish.

Sizes

Available in sizes ranging from 100g to 20kg.

Film Properties

Available with oxygen, moisture, light and puncture barriers.

Filling & Sealing

Heat sealable and suitable for hot and cold filling.

Materials

Recyclable mono-layer PP/PP or PE/PE laminate structures

Printing

Digital, flexo and gravure print up to 9 colours.

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Sealing Options

Zipper, Peel Seal, Top Sliders, Child-Resistant, Aplix

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Laser Scoring

Effortless opening, ideal for sturdy & thicker materials

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Rounded Corners

Enhance shelf appeal, improve safety, and ease handling

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Handles

Easy to Carry: side handles, top handles, euro-slots

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Perforations

Allows airflow while maintaining breathability

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Windows

Clear or frosted windows

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High Barrier Films

Extends shelf life and keeps product safe

Tear-Notch-Icon

Tear Notch

Easy-to-open for convenient consumption

Common Applications

Sports & Nutrition

Preserves the quality of products like protein powders, energy bars, and supplements, ensuring users receive optimal support for their training and performance.

Pet Food

Ensuring the nutritional integrity of items like kibble, treats, and supplements, pet owners rely on quality to provide their pets with balanced meals for well-being.

Health & Beauty

Designed to preserve the excellence of skincare, cosmetics, and personal care essentials, ensuring you indulge in the finest products.

Confectionery

Packaging for candies, chocolates, and treats, making every moment a delightful and memorable experience.

Coffee

The quality of coffee over time is heavily influenced by its packaging; hence, the role of coffee packaging is crucial in ensuring customer satisfaction.

Snacks

Our packaging for snacks and nuts are crafted to preserve freshness and crunchiness, delivering a premium taste.

Frozen Foods

Prioritising the extension of shelf life and minimising freezer burn is crucial, with the added benefit of user-friendly sealing.

Jerky

Savour the flavour with our jerky packaging, ensuring every bite is a mouthwatering experience of perfection.

Cannabis

It is essential to protect the quality of cannabis products and ensure consumers enjoy the full benefits.

Frequently asked questions about recyclable pouches

Everything you need to know about our recyclable pouch solutions — from material specs to sealing options. Whether you’re sourcing recyclable stand-up pouches, flat bottom pouches, or recyclable food packaging, we’ve answered the most common technical and practical questions.

Our recyclable pouches are designed to meet the requirements of most plastic recycling in the UK programs. However, local recycling capabilities vary, so we always recommend checking with your local authority. We can also advise on designing your packaging for OPRL compliance and clear recycling labelling.

To recycle our pouches, ensure they are clean and free from product residue. Check with your local recycling facilities to confirm they accept mono-material flexible packaging. Our pouches are designed to meet widely accepted recycling standards across the UK and Europe.

Yes — you can include recycling logos, sustainability claims, and clear disposal instructions on your recyclable pouch packaging. Most of our recyclable pouches fall under:

  • LDPE-4 (Low-Density Polyethylene) for PE/PE mono-material pouches

  • PP-5 (Polypropylene) for PP/PP based structures

Adding these recycle class codes, along with icons like the Mobius loop or OPRL labels, helps consumers correctly identify and dispose of your packaging. Our team can support you with artwork placement to ensure your sustainability message is both visible and compliant.

We offer a range of sizes from 100g to 20kg. Whether you need small sachets or larger bulk packaging, we can accommodate your requirements with our customizable recyclable pouch options.

Yes, our recyclable food pouches are designed to meet food safety standards. They offer high-barrier protection against moisture, oxygen, and light, ensuring product freshness and longevity.

Our recyclable pouches are crafted from mono-material laminates, specifically PE/PE or PP/PP structures. This design ensures that the entire pouch, including features like zippers and valves, is recyclable, aligning with sustainability goals and reducing environmental impact.

PE/PE pouches (LDPE-4) use polyethylene for both layers, offering excellent flexibility, heat-seal performance, and recyclability. PP/PP pouches (PP-5) are slightly stiffer and more suitable for higher-temperature applications or when more rigidity is needed. Both are mono-material, making them compatible with flexible plastic recycling streams in the UK and EU.

Absolutely. Our recyclable stand-up pouches and flat bottom pouches are compatible with most standard packing machinery. We can advise on sealing temperatures, jaw types, and pouch specifications to ensure smooth performance on your existing line.

Product Range
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Address
Unit A2
Lympne Industrial Estate
Lympne
Hythe, Kent
CT21 4LR
+44(0) 1233 281 460
info@aropack.co.uk
© Aropack Packaging Ltd 2025. All rights reserved.
Company Registered in England & Wales
Company No: 10474214