Recyclable Pouch

Recyclable packaging solutions for pouch applications.

Conventional flexible packaging films involves the lamination of multiple layers of different plastics, creating recycling challenges and often leading to landfill disposal.

Our fully recyclable pouch range is designed in accordance with government and retailer standards and are widely recyclable across Europe, Ireland and the UK.

Aropack-Recyclable-Stand-up-Pouch
Aropack-Recyclable-Pouches

Eco-Friendly Pouches

Our fully recyclable range is crafted from single-layer structures such as mono-PE and mono-PP, specifically engineered for compatibility with UK kerbside collection systems. These materials can be efficiently reprocessed into raw materials or converted into engineered fuel, actively supporting the circular economy and contributing to the reduction of overall carbon footprint.

Recyclable Zipper

Recyclable Valves

Product window

EVOH barrier on request

Tear notches

Laser scoring

Glossy, matt or paper-feel varnish

Food grade mono-layer laminates

Why choose recyclable pouches?

According to the Flexible Packaging Association, 65% of consumers are more likely to purchase products that use sustainable packaging — making recyclable pouches not only a technical upgrade but a commercial advantage.

Our recyclable range is compatible with the UK’s recycling streams, providing a practical, scalable alternative to multi-layer laminates that traditionally pose challenges to recycling systems.

Proud to be trusted by start-ups, SMEs, and global brands alike.
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Aropack-Recyclable-Stand-up-Pouch

Recyclable Stand Up Pouch

Stand up pouch bags with easy recyclability and product freshness.

Aropack-Recyclable-Flat-Sachet-Pouch

Recyclable 3-Side Seal Pouch

Eco-friendly packaging for single portions and small volumes.

Aropack-Recyclable-Flat-Bottom-Pouch

Recyclable Flat Bottom Pouch

4-panel pouch structure, combine style and sustainability.

Aropack-Recyclable-Side-Gusset-Pouch

Recyclable Side Gusset Pouch

Ideal for heavy-weight products, prioritise sustainability and practicality.

Aropack-Recyclable-Quad-Seal-Pouch

Recyclable Quad Seal Bag

Highly durable and eco-friendly bags for various products.

Aropack-Recyclable-Spout-Pouch

Recyclable Spout Pouch

Eco-friendly pouches for liquid.

Product Features

At Aropack, our environmentally friendly pouches are designed to be customizable with the options below,

Size

Available in sizes ranging from 100g to 20kg.

Finish

Matt, glossy, paper-feel or and spot finish.

Film Properties

Available with oxygen, moisture, light and puncture barriers.

Filling & Sealing

Heat sealable and suitable for hot and cold filling.

Materials

Recyclable mono-layer PP/PP or PE/PE laminate structures

Printing

Digital, flexo and gravure print up to 9 colours.

Custom Features for Maximum Impact

Every recyclable pouch can be customised with:

Packaging-Zipper-Icon

Sealing Options

Zipper, Peel Seal, Top Sliders, Child-Resistant, Aplix

Packaging-Laser-Score-Icon

Laser Scoring

Effortless opening, ideal for sturdy & thicker materials

Packaging-Round-Corner-Icon

Rounded Corners

Enhance shelf appeal, improve safety, and ease handling

Packaging-Pouch-Handle-Icon

Handles

Easy to Carry: side handles, top handles, euro-slots

Packaging-Perforation-icon

Perforations

Allows airflow while maintaining breathability

Packaging-Window-icon

Windows

Clear or frosted windows

High-Barrier-Films-Icon

High Barrier Films

Extends shelf life and keeps product safe

Tear-Notch-Icon

Tear Notch

Easy-to-open for convenient consumption

Common Applications

Our recyclable pouches are designed to meet the unique needs of industries, from food and pet food to personal care and beyond.

Sports & Nutrition

Preserves the quality of products like protein powders, energy bars, and supplements, ensuring users receive optimal support for their training and performance.

Pet Food

Ensuring the nutritional integrity of items like kibble, treats, and supplements, pet owners rely on quality to provide their pets with balanced meals for well-being.

Health & Beauty

Designed to preserve the excellence of skincare, cosmetics, and personal care essentials, ensuring you indulge in the finest products.

Confectionery

Packaging for candies, chocolates, and treats, making every moment a delightful and memorable experience.

Coffee

The quality of coffee over time is heavily influenced by its packaging; hence, the role of coffee packaging is crucial in ensuring customer satisfaction.

Snacks

Our packaging for snacks and nuts are crafted to preserve freshness and crunchiness, delivering a premium taste.

Frozen Foods

Prioritising the extension of shelf life and minimising freezer burn is crucial, with the added benefit of user-friendly sealing.

Jerky

Savour the flavour with our jerky packaging, ensuring every bite is a mouthwatering experience of perfection.

Cannabis

It is essential to protect the quality of cannabis products and ensure consumers enjoy the full benefits.

Frequently asked questions about our sustainable pouch range

We’ve answered the most common technical and practical questions about our recyclable pouch range.

Our sustainable bags are designed to meet the requirements of most plastic recycling in the UK programs. However, local recycling capabilities vary, so we always recommend checking with your local authority. We can also advise on designing your packaging for OPRL compliance and clear labelling.

Please ensure they are clean and free from product residue. Check with your kerbside facilities to confirm they accept mono-layer flexible packaging. Our pouches are widely accepted recycling standards across the UK and Europe.

Yes — you can include sustainability logos and claims, with clear disposal instructions on your packaging. Most of our environmentally friendly pouches fall under:

  • LDPE 4 (Low-Density Polyethylene) for PE/PE mono-material pouches

  • PP 5 (Polypropylene) for PP/PP based structures

Adding these codes, along with icons like the Mobius loop or OPRL labels, helps consumers correctly identify and dispose of your packaging. Our team can support you with artwork placement to ensure your sustainability message is both visible and compliant.

We offer a range of sizes from 100g to 20kg. Whether you need small sachets or larger bulk packaging, we can accommodate your requirements with our customizable options.

Yes, our food grade recyclable pouches are designed to meet food safety standards. They offer high-barrier protection against moisture, oxygen, and light, ensuring product freshness and longevity.

Our recyclable range is crafted from mono-material laminates, specifically PE or PP films. This design ensures that the entire pouch, including features like zippers and valves, is also recyclable.

PE based pouches (LDPE 4) are softer, offer excellent flexibility, heat-seal performance, and recyclability. PP pouches (PP 5) are slightly stiffer and more suitable for higher-temperature applications or when more rigidity is needed. Both are compatible with plastic recycling streams in the UK and EU.

Absolutely. Our eco stand-up pouches and flat bottom pouches are compatible with most standard packing machinery. We can advise on sealing temperatures, jaw types, and pouch specifications to ensure smooth performance on your existing line.

Product Range
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Address
Unit A2
Lympne Industrial Estate
Lympne
Hythe, Kent
CT21 4LR
+44(0) 1233 281 460
info@aropack.co.uk
© Aropack Packaging Ltd 2025. All rights reserved.
Company Registered in England & Wales
Company No: 10474214