Our recyclable pouches are made of mono material PE and PP films engineered for real world collection streams, OPRL aligned labelling and the technical demands of food and non food products. They keep all the advantages of flexible packaging, such as low weight, excellent print and efficient storage, while replacing hard to recycle mixed laminates with single polymer structures designed for circular use.
Our recyclable pouch is made of mono material plastic films such as mono-PE and mono-PP, specifically engineered for compatibility with UK kerbside collection systems. These eco-friendly pouches can be efficiently reprocessed into raw materials or converted into engineered fuel, actively supporting the circular economy and contributing to the reduction of overall carbon footprint.
Recyclable pouches minimise material complexity, improve compatibility with established film recycling streams and support compliance with evolving UK and EU regulatory frameworks. At the same time, they retain the core performance attributes of advanced flexible packaging, including high barrier options, optimised seal integrity, reduced pack weight and improved logistics efficiency compared with conventional rigid or multi material formats.
In life-cycle assessments, recyclable pouches show lower material usage, reduced greenhouse gas emissions and better EPR performance than conventional laminates, making them a practical route to meeting recyclability targets.
At Aropack, our environmentally friendly pouches are designed to be customizable with the options below,
Available in sizes ranging from 100g to 20kg.
Matt, glossy, paper-feel or and spot finish.
Available with oxygen, moisture, light and puncture barriers.
Heat sealable and suitable for hot and cold filling.
Recyclable mono-layer PP/PP or PE/PE laminate structures
Digital, flexo and gravure print up to 9 colours.
At Aropack, we specialise in mono material PE and PP pouches that are engineered for UK and European recycling systems while still delivering the barrier, seal integrity and shelf life your products need. Our team combines technical packaging expertise with guidance on when recyclable pouches are the right solution and how to align them with OPRL and local collection schemes. We also support our clients test runs to full scale production across stand up, flat bottom, quad seal, 3 side seal and spouted pouch formats.
We’ve answered the most common technical and practical questions about our recyclable pouch range.
Our sustainable bags are designed to meet the requirements of most plastic recycling in the UK programs. However, local recycling capabilities vary, so we always recommend checking with your local authority. We can also advise on designing your packaging for OPRL compliance and clear labelling.
Please ensure they are clean and free from product residue. Check with your kerbside facilities to confirm they accept mono-layer flexible packaging. Our pouches are widely accepted recycling standards across the UK and Europe.
Yes — you can include sustainability logos and claims, with clear disposal instructions on your packaging. Most of our environmentally friendly pouches fall under:
LDPE 4 (Low-Density Polyethylene) for PE/PE mono-material pouches
PP 5 (Polypropylene) for PP/PP based structures
Adding these codes, along with icons like the Mobius loop or OPRL labels, helps consumers correctly identify and dispose of your packaging. Our team can support you with artwork placement to ensure your sustainability message is both visible and compliant.
We offer a range of sizes from 100g to 20kg. Whether you need small sachets or larger bulk packaging, we can accommodate your requirements with our customizable options.
Yes, our food grade recyclable pouches are designed to meet food safety standards. They offer high-barrier protection against moisture, oxygen, and light, ensuring product freshness and longevity.
Our recyclable range is crafted from mono-material laminates, specifically PE or PP films. This design ensures that the entire pouch, including features like zippers and valves, is also recyclable.
PE based pouches (LDPE 4) are softer, offer excellent flexibility, heat-seal performance, and recyclability. PP pouches (PP 5) are slightly stiffer and more suitable for higher-temperature applications or when more rigidity is needed. Both are compatible with plastic recycling streams in the UK and EU.
Absolutely. Our eco stand-up pouches and flat bottom pouches are compatible with most standard packing machinery. We can advise on sealing temperatures, jaw types, and pouch specifications to ensure smooth performance on your existing line.
Flat Bottom Pouch
Side Gusset Bag
Retort Pouch
Compostable Packaging
Recyclable Films
